Your Animal Farm Management Plan!Manure Composting &Granulating &Fertilizer Plant!

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FAQ

What is Economics of Phosphate Fertilizer Production Plant2025-06-25T17:29:10+08:00

In general, the economics of an phosphate fertilizer production plant is closed related to 2 factors. The cost you invest in your SSP fertilizer production factory and the final profits. Here, YUSHUNXIN can offer you the solution which can help you get back the investment within 2 years.

How much does a phosphate fertilizer production line cost?

As mentioned above, to clear the economics of phosphate fertilizer production plant, you need to consider the investment. Especially the SSP fertilizer machine cost. Generally, under the same design, the quote is related to the phosphate rock fertilizer making scale.

  • A large scale SSP granulation plant of 100,000 tons annual output typically requires a capital investment of $400,000 to $500,000.

  • When it come to setup a 50,000 t/h phosphate fertilizer pelletizing system, you need to prepare about $200,000 to $400,000.

  • Finally, to produce phosphate rocks into granular fertilizer in 20,000 tons per year, the budget is about $100,000-$200,000.

100,000 T/Year
$400,000-$500,000 Cost
50,000 T/Year
$200,000-$400,000 Cost
20,000 Anuual Output
$100,000-$200,000 Cost

Commonly, a complete SSP phosphate fertilizer production line contains 8 machines. Including phosphate rock grinder, sulfuric acid tank, mixer, aged material crusher, granulator, dryer, cooler and packing machine.

Raw Material and Operating Costs of a SSP fertilizer plant building

Besides expenses on the phosphate rock fertilizer machines purchasing, you also need to prepare investment in raw material, facilities and factory operation.

Phosphate fertilizer production solutions
  • The core raw materials for SSP fertilizer production include phosphate rock and sulfuric acid. If you already had a phosphate rock source, making it into granular SSP fertilizer is an ideal choice.

  • The facilities cost of an phosphate fertilizer making factory establishing covers land rent or purchasing, workshop building, etc. Usually, it account for nearly 30%–40% of the total SSP fertilizer manufacturing plant setup.

  • Finally, to support the whole phosphate fertilizer production line operation, you also need to consider the costs on electricity, water, labor, maintenance, and compliance with environmental regulations. For this, YUSHUNXIN can offer you automatic system design and professional gas waste treatment system.

How about the revenue and profit margins of an phosphate fertilizer production plant?

SSP is generally sold in granular or powdered form, with prices depending on phosphorus content, granule size, and regional market demand. In many developing agricultural markets, SSP has strong demand due to its low cost per unit of P₂O₅ compared to other phosphate fertilizers like TSP or DAP.  A well-operated SSP plant can generate gross profit margins of 15%–25%, especially when raw materials are sourced locally at competitive prices. Plants near phosphate rock mines and sulfuric acid sources enjoy a significant logistical advantage.

How long can we get back the investment in your SSP granulation factory

The payback period for an SSP fertilizer plant typically ranges from 2 to 3 years. The precise time is depended on your phosphate fertilizer production plant utilization, products market prices, and operational efficiency. Government subsidies or tax incentives for local fertilizer production can significantly enhance ROI.

If you need precise economics of phosphate fertilizer production plant, please send us your requirement for budget, capacity, material collection, etc now. YUSHUNXIN can offer you the latest information!

How To Compost Chicken Waste Quickly2025-06-25T16:15:46+08:00

Composting cow manure quickly and effectively requires creating the right conditions for microbes to break down the organic matter into nutrient-rich compost. Below are steps to help you turn cow manure into compost more rapidly:

Gather materials for cow dung composting

  • Fresh cow manure – More NPK nutrients retained

  • Carbon-rich materials: Such as straw, sawdust, dry leaves. Enrich nutrient
  • Water source: Timely moisture control of cow manure compost making

Materials for your organic fertilizer production

Balance carbon to nitrogen ratio of cow manure fermentation

The ideal carbon to nitrogen ratio (C:N) to compost cow manure quickly is about 25-30:1. Cow manure is rich in nitrogen, and for efficient compost making from cow dung, you need to balance it with carbon-rich materials. Because the carbon is necessary for microorganism reproduction to decompose cattle waste. For this, you can choose to add straw, sawdust, or dry leaves to the manure to achieve this balance.

Moisture Control during cow manure composting

The composting microorganisms need moisture to thrive to decompose organic matter from cow manure into smaller molecules. But too much water can create anaerobic conditions and slow down the process. The pile should be as moist as a wrung-out sponge. Precisely, when it is 40%-60%, you can compost cow manure fast.

F or one thing, remove excessive water is indispensable for making compost from fresh cow dung. There are professional manure dewatering machine for industrial cow manure composting.

F or another Add water as necessary during dry periods or when adding a lot of dry carbon material. Here, we can offer you cow dung composter with water tank.

Get more about tips for cow manure compost quickly!

Adjusting the Size of Cattle Manure Particles

Breaking down the manure into smaller pieces can accelerate the composting process of cow farm waste as it increases the surface area for microbes to work on. How to make manure waste break down into smaller particles effectively? Generally, vertical crusher and semi-wet crusher are best choice for high moisture materials grinding.

Manage temperature in cattle waste compost production

The microorganisms responsible for composting generate heat, which in turn speeds up the process. A compost pile can reach temperatures of 140-160°F (60-70°C). Monitor the temperature, and when it starts to drop after a peak, it’s time to turn the pile. For this, industrial compost turner is recommended. Regularly turn the pile to introduce oxygen, which is vital for speed the aerobic decomposition of cow manure to generate enough heat. Turn the pile every few days to once a week, depending on how quickly you want to produce compost.

Get more about tips for cow manure compost quickly!

Buy a in-vessel composter for your cow dung compost making project

The structure of in-vessel fermentation tank

Enclosed systems can control environmental conditions of fertilizer fermentation better. Especially, the composting temperature. Insulation layer can prevent cold air from entering and heat dissipation. Therefore, you can compost cow manure quickly.

By following these tips, you can decompose cow manure faster. Even only needs 10 days. In addition, it is also can reduce the time it takes to convert cow dung into a valuable organic fertilizer.

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      *We respect your privacy, and will not share your personal information with other entities.

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